AUTOMATED WASTE WATER CLEANING AND RECYCLING SYSTEMS
Our wastewater cleaning systems feature:
- Simple touchscreen controls
- Large capacity
- Closed-loop system
- Efficient recycling
- Fully integrated pump controls
- Removable body panels
- Stainless steel construction
- Warranty
- Complies with ANSI, NFPA 70 and NFPA 79 codes
- UL-approved
Waste Water Recycling Systems
| Model | TC250 | ARS 1000 | ARS 1500 |
| Maximum Capacity | 65 Gallons | 250 Gallons | 400 Gallons |
| Process Capacity | 65 Gallons | 125 Gallons | 200 Gallons |
| Controls | Simple Buttons & Valves | CPC Interface
w/memory
|
CPC Interface
w/memory
|
| Ave. Process Time | 20-30 Minutes | 25 Minutes | 40 Minutes |
| Sewer Connection | Not Required | Not Required | Not Required |
| Machine Construction | 304 Stainless Steel | 304 Stainless Steel | 304 Stainless Steel |
| Power Requirements | 110/115VAC Single Ph 20 Amp | 208/230VAC Single Ph 20 Amp | 208/230VAC Single Ph 20 Amp |
| Compressed Air Requirements | No | 80 PSI | 80 PSI |
| Warranty | Up to 3 Years
Component Dependant |
Up to 3 Years
Component Dependant |
Up to 3 Years
Component Dependant |
| Dimensions | W:49.4″ D:42″ H:104.7″ | W:106″ D-43.25″ H-95″ | W:106″ D-43.25″ H-95″ |
Ultrafiltration
Ultrafiltration – Principle of Operation
| * Oily wastewater is fed to process tank. |
| * The process pump circulates that wastewater through the membranes at a high flow rate. The high rate of flow sweeps the membrane surface clean. |
| *Pressure forces water through the membrane pores while the oil and solids are rejected. |
| * As the oil-free water is discharged from the system, more wastewater is fed to the process tank. |
| * When there is no wastewater left to process, the system will concentrate the remaining wastewater prior to disposal. |
Our systems use state-of-the-art multi-channel tubular ceramic membranes in a cross-flow configuration. Ceramic membranes are best suited for oil emulsions because of their hydrophilic (water loving = not fouled by oil) characteristics. What’s more is that ceramic membranes are virtually inert to most chemicals and high temperatures. Compared to polymeric (organic) membranes, ceramics have an extended service life as they are able to tolerate frequent aggressive cleaning cycles.
| Applications: |
| • Parts washer cleaning baths |
| • Surface finishing degreasing baths |
| • Spent metalworking fluids |
| • Die casting wastewater |
| • Vibratory finishing wastewater |
Ultrafiltration System MODELS:
| System Specifications | UF- 1 x 3-500 | UF- 1 x 7-1200 | UF- 1 x 19-3200 |
| Wastewater Feed | 500 USgal/day | 1200 USgal/day | 3200 USgal/day |
| Process Tank Capacity | 100 USgal | 300 USgal | 750 USgal |
| Settling Tank Capacity | 45 USgal | 100 USgal | 250 USgal |
| Cleaning Tank Capacity | 45 USgal | 100 USgal | 250 USgal |
| Circulation Pump Capacity | 50 USgal/min | 120 USgal/min | 325 USgal/min |
| Pump Motor | 2 HP | 3.5 HP | 10 HP |
| Membranes Quantities | 3 | 7 | 19 |
| Amps @ 460V | 5 | 7.5 | 15 |
| Dimensions | 60″W x 50″L x 75″H | 60″W x 100″L x 75″H | 60″W x 172″L x 75″H |
| Weight | 500 lbs | 1200 lbs | 2500 lbs |
Over time, parts washer baths build-up with oil and sludge, exhausting the cleaning performance of the detergent. Quite of often the solution to the problem is, dump and recharge. Cleaning bath can be extended six-fold, and detergent costs can be cut in half. Our fully integrated systems are designed to operate unattended and require little maintenance.
Auto-Vac® Rotary Vacuum Drum Filter
The Auto-Vac® Rotary Vacuum Drum Precoat Filter is our flagship dewatering technology. The Auto-Vac® microfiltration design handles a wide range of volumes with various solids loadings. Its self-cleaning feature maintains consistent filtration rates without clogging, binding or bottlenecks.
An Auto-Vac® utilizes a liquid ring vacuum pump that pulls water through a precoat drum filter while sucking moisture out of the suspended solids. The inside of the drum is hollow; the outside consists of a wedge wire screen covered by a polypropylene cloth. The drum rotates in a trough [filter pan] where one-third is submerged in liquid and two-thirds are
exposed to ambient air. When activated, and before filtration, the drum surface is coated with a filter aid “cake” of Diatomaceous Earth (DE) or Perlite. This consumable filter media is porous, allowing air and water to pass through while capturing micron size particles.
Once a full cake is built on the drum, the wastewater is pumped into the pan at a controlled rate. The vacuum sucks the water [liquid] through the drum and pumps it away. Suspended solids, precipitated metals, or de-emulsified fat, oil and grease larger than one-micron will accumulate on the filter cake surface. These solids will build with each revolution of the drum until the vacuum cannot draw any more water through. At this point, a stepping motor activates a variable speed knife blade that removes the top layer of solids with lathe-like precision. The knife also shaves off a slight amount of filter aid cake as it advances toward the drum; leaving a clean layer of media to grab more solids.
The drum size, filtration rate, dryness of solids and filter aid consumption varies with the characteristics of the incoming liquid.
| The Auto-Vac dewaters sludges generated by: | The Auto-Vac is ideal for cleaning up waste streams from: |
| » Ceramic Manufacturing | » Air Floating Units |
| » Porcelain & Enamel Fabrication | » Clarifiers |
| » Metal Plating & Finishing | » Wet Scrubbers |
| » Chemical Processing | » Flocculators |
| » Steel Mills | » Chemical Precipitation Systems |
| » Paint & Paint Processes | » Process Liquor Lines |
| » Pharmaceutical Manufacturing | » Paint Spray Booths |
| » Meat & Food Processing | |
| » Grease & Septic Haulers | |
| » as well as wash waters from numerous other applications |
MICRO-KLEAN™ Plate & Frame filter Press
The Micro-Klean ™ is a robust plate-n-frame sludge dewatering filter press. This industrial liquid-solids separation system is built to handle a range of volumes with various solids loadings.
The filter is pre-piped, solid steel welded carbon steel construction with a fully automatic OPEN/CLOSE hydraulic ram.
Each unit includes a manual reverse flush valve for tank and feed line, gasketed 630mm or 800mm polypropylene plates, and a carbon steel – forklift accessible – solids collection trough with roll-off handle/switch function.
Advanced Deburring & Finishing contact the experts for water recovery and “Green” water treatment. Contact Advanced Deburring & Finishing for your Waste Water Cleaning System or view our other filtration and water recover systems here.