Waste Water Cleaning

AUTOMATED WASTE WATER CLEANING AND RECYCLING SYSTEMS

Waste Water Recycling System

Our wastewater cleaning systems feature:

  • Simple touchscreen controls
  • Large capacity
  • Closed-loop system
  • Efficient recycling
  • Fully integrated pump controls
  • Removable body panels
  • Stainless steel construction
  • Warranty
  • Complies with ANSI, NFPA 70 and NFPA 79 codes
  • UL-approved

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Waste Water Recycling Systems

Model TC250 ARS 1000 ARS 1500
Maximum Capacity 65 Gallons 250 Gallons 400 Gallons
Process Capacity 65 Gallons 125 Gallons 200 Gallons
Controls Simple Buttons & Valves CPC Interface

w/memory
CPC Interface

w/memory
Ave. Process Time 20-30 Minutes 25 Minutes 40 Minutes
Sewer Connection Not Required Not Required Not Required
Machine Construction 304 Stainless Steel 304 Stainless Steel 304 Stainless Steel
Power Requirements 110/115VAC Single Ph 20 Amp 208/230VAC Single Ph 20 Amp 208/230VAC Single Ph 20 Amp
Compressed Air Requirements No 80 PSI 80 PSI
Warranty Up to 3 Years

Component Dependant

Up to 3 Years

Component Dependant

Up to 3 Years

Component Dependant

Dimensions W:49.4″ D:42″ H:104.7″ W:106″ D-43.25″ H-95″ W:106″ D-43.25″ H-95″

 

Ultrafiltration

UltraFiltration How it works

Ultrafiltration – Principle of Operation

* Oily wastewater is fed to process tank.
* The process pump circulates that wastewater through the membranes at a high flow rate. The high rate of flow sweeps the membrane surface clean.
*Pressure forces water through the membrane pores while the oil and solids are rejected.
* As the oil-free water is discharged from the system, more wastewater is fed to the process tank.
* When there is no wastewater left to process, the system will concentrate the remaining wastewater prior to disposal.

Our systems use state-of-the-art multi-channel tubular ceramic membranes in a cross-flow configuration. Ceramic membranes are best suited for oil emulsions because of their hydrophilic (water loving = not fouled by oil) characteristics. What’s more  is that ceramic membranes are virtually inert to most chemicals and high temperatures. Compared to polymeric (organic) membranes, ceramics have an extended service life as they are able to tolerate frequent aggressive cleaning cycles.

Applications:
• Parts washer cleaning baths
• Surface finishing degreasing baths
• Spent metalworking fluids
• Die casting wastewater
• Vibratory finishing wastewater

 

Ultrafiltration System MODELS:

System Specifications UF- 1 x 3-500  UF- 1 x 7-1200  UF- 1 x 19-3200
  Wastewater Feed 500 USgal/day  1200 USgal/day 3200 USgal/day
  Process Tank Capacity 100 USgal 300 USgal 750 USgal
  Settling Tank Capacity 45 USgal 100 USgal 250 USgal
  Cleaning Tank Capacity 45 USgal 100 USgal 250 USgal
  Circulation Pump Capacity 50 USgal/min 120 USgal/min 325 USgal/min
  Pump Motor 2 HP 3.5 HP 10 HP
  Membranes Quantities 3 7 19
  Amps @ 460V 5 7.5 15
  Dimensions 60″W x 50″L x 75″H 60″W x 100″L x 75″H 60″W x 172″L x 75″H
  Weight 500 lbs 1200 lbs 2500 lbs

Over time, parts washer baths build-up with oil and sludge, exhausting the cleaning performance of the detergent. Quite of often the solution to the problem is, dump and recharge. Cleaning bath can be extended six-fold, and detergent costs can be cut in half. Our fully integrated systems are designed to operate unattended and require little maintenance.

 

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Auto-Vac® Rotary Vacuum Drum Filter

The Auto-Vac® Rotary Vacuum Drum Precoat Filter is our flagship dewatering technology. The Auto-Vac® microfiltration design handles a wide range of volumes with various solids loadings. Its self-cleaning feature maintains consistent filtration rates without clogging, binding or bottlenecks.

An Auto-Vac® utilizes a liquid ring vacuum pump that pulls water through a precoat drum filter while sucking moisture out of the suspended solids. The inside of the drum is hollow; the outside consists of a wedge wire screen covered by a polypropylene cloth. The drum rotates in a trough [filter pan] where one-third is submerged in liquid and two-thirds are

Auto-Vac Microfiltration System

exposed to ambient air. When activated, and before filtration, the drum surface is coated with a filter aid “cake” of Diatomaceous Earth (DE) or Perlite. This consumable filter media is porous, allowing air and water to pass through while capturing micron size particles.

Once a full cake is built on the drum, the wastewater is pumped into the pan at a controlled rate. The vacuum sucks the water [liquid] through the drum and pumps it away. Suspended solids, precipitated metals, or de-emulsified fat, oil and grease larger than one-micron will accumulate on the filter cake surface. These solids will build with each revolution of the drum until the vacuum cannot draw any more water through. At this point, a stepping motor activates a variable speed knife blade that removes the top layer of solids with lathe-like precision. The knife also shaves off a slight amount of filter aid cake as it advances toward the drum; leaving a clean layer of media to grab more solids.

The drum size, filtration rate, dryness of solids and filter aid consumption varies with the characteristics of the incoming liquid.

The Auto-Vac dewaters sludges generated by:  The Auto-Vac is ideal for cleaning up waste streams from:
» Ceramic Manufacturing » Air Floating Units
» Porcelain & Enamel Fabrication » Clarifiers
» Metal Plating & Finishing » Wet Scrubbers
» Chemical Processing » Flocculators
» Steel Mills » Chemical Precipitation Systems
» Paint & Paint Processes » Process Liquor Lines
» Pharmaceutical Manufacturing » Paint Spray Booths
» Meat & Food Processing
» Grease & Septic Haulers
» as well as wash waters from numerous other applications

MICRO-KLEAN™ Plate & Frame filter Press

 

The Micro-Klean ™ is a robust plate-n-frame sludge dewatering filter press. This industrial liquid-solids separation system is built to handle a range of volumes with various solids loadings.

The filter is pre-piped, solid steel welded carbon steel construction with a fully automatic OPEN/CLOSE hydraulic ram.

Each unit includes a manual reverse flush valve for tank and feed line, gasketed 630mm or 800mm polypropylene plates, and a carbon steel – forklift accessible – solids collection trough with roll-off handle/switch function.

Advanced Deburring & Finishing contact the experts for water recovery and “Green” water treatment. Contact Advanced Deburring & Finishing for your Waste Water Cleaning System or view our other filtration and water recover systems here.

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